More than 100 years committed to technical progress has made us the leading manufacturer in the fields of variable AC drives, servo drives, control technology and robotics.
New integrated solutions for industrial robots
For decades, manufacturers have sought seamless integration between their various machines and processes. The challenge of getting disparate systems to "talk" to each other often resulted in fragmented, inefficient, and costly patchwork solutions. Today, with efficiency paramount, robotic automation has become a leading investment, offering the best path to organized, flexible, fluid, and truly integrated operations.
This article explores the advantages of integrated robotic solutions and how they can revolutionize your manufacturing processes.
Table of Contents
The Power of Integration:
While robots themselves are powerful tools, their true potential is realized when integrated with grippers, conveyors, and other system components. Traditionally, sourcing these components from multiple suppliers created integration headaches. Troubleshooting issues became a blame game, with no single point of accountability. Modern integrated solutions, offered by single-source providers like YASKAWA, eliminate these frustrations. By providing a complete turnkey solution, from robots and controllers to peripherals and software, these providers assume full responsibility for system performance, ensuring seamless operation and simplified support.
Benefits of Integrated Robotic Solutions:
Integrated robotic solutions offer a multitude of advantages:
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Enhanced Efficiency: Robotic automation inherently boosts efficiency compared to manual labor. Integrated solutions amplify this benefit by optimizing every component, from robots and controllers to peripheral devices, for maximum productivity. This seamless communication and coordination minimizes downtime and maximizes throughput.
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Optimized Performance: Just like a car performs better with genuine parts from the same manufacturer, integrated robotic systems deliver superior performance. Consistency in quality and standards across all components ensures smooth interaction and optimized performance.
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Improved Reliability: Sourcing components from various suppliers can lead to inconsistencies in quality, impacting overall system reliability. Integrated solutions from a single source guarantee consistent quality and reliability throughout the system's lifespan, minimizing breakdowns and maximizing uptime.
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Seamless Synchronization: Effective integration ensures all components work in perfect harmony. From cycle-time optimization to synchronized movements through joint control and positioners, the entire system operates as a unified whole, maximizing efficiency and precision.
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Simplified Support and Accountability: Dealing with a single supplier for all components simplifies support and troubleshooting. There's no more finger-pointing; the single-source provider is responsible for the entire system's performance, streamlining communication and resolving issues quickly.
YASKAWA's Customized Integrated Systems:
YASKAWA transforms concepts into turnkey systems, providing comprehensive support from initial consultation to delivery and beyond. Our approach encompasses:
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Comprehensive Consultation: We conduct in-depth evaluations of your requirements to provide tailored recommendations.
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Complete In-Process Engineering Services: Our expertise guides the entire integration process.
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Single-Source System Components: We offer a complete range of high-quality, reliable Motoman robots and essential system peripherals, including tracks, gantries, and positioners.
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Comprehensive Support: This includes high-tech jig support, welding and safety accessories, software, control and sensory technology.
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Thorough Testing: We utilize 3D simulations, prototyping, pre-sale proof-of-concept testing, welding tests, and welding inspection via macro section to ensure system performance.
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Specialized Training: We provide on-site or in-house operator training and specialized training for various applications, including arc welding, spot welding, cutting, handling, and palletizing.
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Dedicated Customer Service: Our support extends to robot repairs and maintenance, refurbishing, 24/7 technical support, and programming assistance (online and offline).
From Concept to Reality:
YASKAWA's integrated solutions ensure that your robotic systems are not just assembled, but truly integrated. This holistic approach, combined with our expertise and comprehensive support, empowers you to create customized processes optimized for speed, safety, accuracy, and maximum productivity. Contact us today to discuss how an integrated robotic solution can transform your operations.
FAQs
What is an integrated robotic solution?
An integrated robotic solution refers to a complete automation system where all components, including the robot, controllers, peripherals (like grippers, conveyors, and positioners), software, and safety systems, are designed and supplied by a single vendor. This ensures seamless communication and optimized performance.
Why choose an integrated solution over sourcing components from different vendors?
Integrated solutions offer several advantages, including simplified integration, single-point accountability for system performance, optimized component compatibility, streamlined support and troubleshooting, and potentially lower long-term costs.
How does an integrated solution improve efficiency?
By optimizing each component for seamless interaction and communication, integrated solutions minimize downtime, improve cycle times, and maximize throughput, leading to greater overall efficiency.
What are the performance benefits of an integrated robotic system?
Integrated systems ensure that all components are designed to work together harmoniously, resulting in optimized speed, precision, and overall system performance. Consistent quality standards across all components also contribute to improved performance.
What types of integrated robotic solutions does YASKAWA offer?
YASKAWA offers a wide range of integrated solutions for various applications, including welding, material handling, assembly, palletizing, and more. We tailor solutions to specific customer needs.
What kind of support does YASKAWA provide for its integrated solutions?
YASKAWA provides comprehensive support, including consultation, in-process engineering, system component supply, testing, training, and ongoing customer service, including repairs, maintenance, and technical support.